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Prototype Profile: EMD’s F40PH

Amtrak 249 stops at Lee’s Summit, Mo., nearing Kansas City and the conclusion of its westbound Ann Rutledge run on January 6, 1984. —Lon EuDaly photo

Prototype Profile: EMD’s F40PH

March 2019By David Otte/photos as noted

When railfans hear mention of the F-unit, they usually conjure up in their mind’s eye the sight of that ubiquitous bulldog nosed four-axle diesel-electric locomotive created by the Electro-Motive Corporation (later the Electro-Motive Division of General Motors or “EMD”). The so-called “diesel that did it,” which is credited with putting an end to the steam era.

Yet there is another EMD-built “F-unit” that, although not quite as famous as its predecessor, equally changed the face of railroading, particularly in the passenger service arena. It is also due for some railfan recognition – the F40PH. Thanks to Rapido Trains’ recently released museum-quality HO-scale renderings of this locomotive, as well as its Canadian-built equivalent, it seems appropriate for Model Railroad News to take a moment to reflect on this pivotal passenger prototype.

Background History
When Amtrak began operations in May 1971, it inherited a rag tag fleet of aging EMD E- and F-unit diesel passenger locomotives. Modern motive power would be needed, if Amtrak was going to have any real chance of succeeding. Looking to EMD for help, the premier diesel locomotive manufacturer of the time, Amtrak was presented with the SDP40F. This six-axle road unit was based on the proven SD40-2 freight locomotive design but featured a full-width cowl carbody and was equipped with a steam generator for passenger car heating.

Put into service between 1973 and 1974, Amtrak’s fleet of 150 SDP40Fs began to experience a series of mysterious derailments within the first 12 months of operation. Engineers complained about “lateral sway” and “yawing” and the railroads, over whose tracks the Amtrak trains were traveling, put the blame on the SDP40F’s three-axle trucks. Amtrak and EMD investigated, but never found conclusive evidence that the trucks, which had been successfully employed on EMD’s freight units, were to blame. (Note: It was later theorized by a number of EMD engineers that the high volume of water used for the steam generators sloshing around in the tanks, which were located both above and below the SDP40F’s frame, set the locomotive off balance and was the true culprit in the derailment mystery.)

After the derailment of the San Francisco Zephyr in December 1976, that resulted in the death of one person, the railroads began imposing speed restrictions on SDP40F lead trains, with the Burlington Northern even temporarily banning them from its rails entirely. With the press having a field day with the young passenger company’s setbacks, and on-time performance becoming a joke, Amtrak was forced to return retired E- and F-units back to service again.

F40PH

Panama Canal Railway 1860 (originally Amtrak 374), named “City of Pedro Miguel,” was in Shreveport, La., in 2001. —John C. Benson photo, Tony Cook collection

Meanwhile, the 30 General Electric (GE) P30CH diesel-electric locomotives delivered in 1975 – 1976 were supposed to handle non-electrified portions of Amfleet trains in New England and the East Coast regions, but their excessive weight and accompanying acceleration difficulties caused them to be assigned instead to longer distance Amfleet services in the Midwest and South. This predicament, along with the growing frustration with the SDP40F, led Amtrak to approach EMD regarding a four-axle locomotive design that could carry out the mission originally intended for the GE units. EMD’s answer would be the F40PH.

Amtrak’s Savior Arrives
The 56 foot 2 inch F40PH (“F” standing for full-width cowl body, 40 for the series of EMD locomotive design, “P” for passenger, and “H” for Head-End Power) is based on the mechanics of EMD’s GP40-2 locomotive, which was first introduced in 1972. Equipped with a 3,000-hp 16-cylinder turbo-charged model 645E3 prime mover, the F40PH, geared with a 57:20 ratio, had a top speed of 103 mph. Outfitted with model AR10-D14 main generator/alternator and D77 traction motors in its Blomberg type-M trucks, the 262,000-pound locomotive could produce a starting tractive effort of 65,000 pounds. It was also Head-End Power (HEP) equipped – an important attribute with the delivery of Amtrak’s new electric powered Amfleet passenger cars occurring at that time. This feature entailed a Delco 500-kilowatt (later models were equipped with 800 kW) generator driven off the prime mover, which supplied the lighting and climate control to the passenger train; troublesome steam-powered appliances were fast becoming a thing of the past.

Amtrak F40PH

Amtrak 220 represents the early production style with fuel tank residing behind the air tanks between the trucks; this arrangement switched for F40PHRs and later production F40PHs. This F40PH is shown in February 1991, on an eastbound Desert Wind near Cajon, Calif. —David P. Oroszi photo

The first 30 F40PHs delivered to Amtrak in the spring of 1976, at a cost of $16.3 million, and their initial success set the stage for the EMD model to become the standard passenger locomotive for the next two decades. Amtrak would amass a fleet of 216 F40PHs by 1990, numbers 200 – 415 (including the purchase of 6 units secondhand from Toronto’s GO Transit in April 1990), but it was within the early trial periods that Amtrak realized they had winner.

With the motive power upheaval out west, due to host railroads restricting speeds or altogether restricting use of SDP40Fs, Amtrak was forced to assign some of its new locomotives to the Midwest and West Coast regional trains. Not only did they come in handy for providing HEP to the new Amfleet coaches and food service cars making up the consists of a number of these trains, but the F40PHs demonstrated that they could handle practically any passenger job on any railroad’s rails to which they were assigned. And the F40PH did it without the controversy suffered by the SDP40Fs, which were now either being relegated to trailing unit status on long distance trains or used as trade-ins to be “reincarnated” by EMD into new F40PHRs (“R” indicating the re-use of mechanical and electrical components from the retired six-axle passenger locomotives). Amtrak had finally found its savior.

F40PH

The Florida Fun-Train was a short-lived excursion service begun in October 1997 between the beaches of South Florida and the theme parks in Orlando. Amtrak leased three F40PHs (numbers 354, 358, and 374) to the company, and provided the train with an engineer and conductor. Unfortunately, the service was a money losing operation from the get-go and out of business by September of the following year. The motive power, still wearing its eye-catching paint scheme, was placed back into regular Amtrak service, as shown in this photo of F40PHR number 374 taken at St. Louis, Mo., on June 10, 1999. — Dan Bohannon photo, David Otte collection

Commuter agencies also took advantage of the new and proven passenger locomotive and actually bought more than half of the F40PHs built. Operators included Chicago’s Metra, the Massachusetts Bay Transportation Authority, New Jersey Transit, the Bay Area’s Caltrain, and Toronto’s GO Transit. VIA Rail Canada, the passenger train network north of the border, would purchase 59 units as well, designated F40PH-2Ds, between 1986 and 1989. In all its variations, including custom-built units for Speno rail grinding trains (F40PH-2M), units built for Canadian service by subsidiary General Motors Diesel in London, Ont., streamlined cab units for Metra (F40PHM-2), and lengthened frame versions with separate Cummins diesel HEP setups (the 64 foot 3 inch long F40PH-2C), some 475 units were constructed by the time EMD ended production of the F40PH in December 1992. (The streamlined Metra units were not only the last to roll off the assembly line, but also were the fi nal locomotives to be assembled at EMD’s La Grange Shops; subsequent locomotive production would be moved to its London facilities.)

SLRG F40PH

An example of life after Amtrak: former Amtrak 227, a modernized Phase I F40PH built in May 1976, is now in the employ of the San Luis & Rio Grade Railroad as a road slug (no prime mover, but retains traction motors and dynamic brakes), as pictured here in the early morning hours of June 7, 2011, at Alamosa, Colo. Although shown on its own, SLRG 227 can usually be found coupled to its “mother,” SLRG 459, also a former Amtrak F40PH (number 264). —David Otte photo

It should be noted that while Amtrak continued to use the general “F40PH” designation for its fleet, EMD had internally begun using the “F40PH-2” nomenclature by mid-1985 production. As mentioned earlier, all the units were based on EMD’s Dash 2 electronics, but the builder decided to change its formal product designation after engineers were able to increase the output of the prime mover to 3,200-hp, mostly in an effort to offset the substantial power drain of the HEP equipment. Other than this change, no appreciable mechanical or electrical differences can be found between the F40PH and F40PH-2 models and, in fact, many of the older Amtrak units were later adjusted to benefit from the additional 200hp.

Despite their success, proven reliability, efficiency, and relative ease of maintenance, by the early 1990s many of the first built F40PHs were already showing their age. Amtrak began to seek out a replacement locomotive, which culminated in GE’s Genesis series locomotives, the P40s and P42s. As more and more of the new monocoque bodied diesels arrived on the scene throughout the ensuing decade, most of the F40PHs began to be retired or placed in storage. By the turn of the Millennium, only a couple of stalwarts remained on the active roster up until 2006.

Pandrol Jackson F40PHPandrol Jackson RMS-7 utilizes an F40PH as part of a railgrinder unit. This is among the more exotic assignments for this four-axle diesel locomotive. —Tony Cook collection

The F40PH Legacy
Although numerous F40PHs have survived the scrapper’s torch and serve today under secondhand ownership, either re-geared for freight use or continuing to haul passengers in private excursion service, Amtrak actually still displays the remnants of these once vital diesels through its Non-Powered Control Unit (NPCU) conversion program. This process entailed the complete gutting of select F40PHs, including the removal of the prime mover and traction motors, while maintaining the cab controls, adding concrete for ballast, installing steel plating to the former engine room’s floor, and providing roll up baggage doors to both sides of the carbody. In this manner, Amtrak has converted the units into cab control cars for push-pull train operations in regional service, such as Chicago-Detroit and on the Cascades, plus they provided additional baggage space. Some 22 NPCUs, or “Cabbages,” as railfans nicknamed them, were created between 1997 and 2008 with 19 still on the active roster at the end of 2018 (three were sold to the Oregon Department of Transportation in 2009).

While the entire production run of the F40PH family of passenger locomotives pales in comparison to the almost 7,500 pre-1961 EMD F-units erected, its impact on the nation’s passenger rail transportation industry is no less important. Without its introduction in 1976, a very vulnerable Amtrak could very well have failed during its first decade of operation. Even now as its P40/P42 successor begins to enter its twilight years and yet another new passenger locomotive, the Siemens SC-44 Charger, will eventually take over the reigns of many Amtrak consists in the years ahead, the F40PH, remains forever “the diesel that did it,” in terms of making the national rail passenger carrier viable, and thus should hold an honored place in contemporary railfans’ memories.


March 2019This article appeared in the March 2019 issue of Model Railroad News

This article was posted on: February 25, 2019